Connector Apparatus for Subsea Blowout Preventer

ABSTRACT

According to one aspect, an apparatus is adapted to be operably coupled to a subsea blowout preventer and includes a first tubular member defining an internal passage, and a second tubular member extending within the internal passage. A sealing assembly is disposed radially between the first and second tubular members, and includes a sealing element. The second tubular member covers the sealing element and thus facilitates protecting the sealing element from any fluid flow through the internal passage. According to another aspect, a sealing element of a connector is protected before engaging the connector with a subsea casing. The connector is engaged with the casing while the sealing element is protected so that the sealing element is fluidically isolated from any fluid flow through the connector. The sealing element sealingly engages the casing.

RELATED APPLICATIONS

This application is a continuation of U.S. application Ser. No.16/409,659 filed May 10, 2019, which is a continuation of Ser. No.15/361,649 filed Nov. 28, 2016, now U.S. Pat. No. 10,316,606, which is acontinuation of U.S. application Ser. No. 14/870,501 filed Sep. 30,2015, now U.S. Pat. No. 9,534,467, which is a continuation of U.S.application Ser. No. 14/095,241 filed Dec. 3, 2013, now U.S. Pat. No.9,175,551, which claims the benefit U.S. Provisional Application No.61/733,039 filed Dec. 4, 2012, the entire disclosures of which arehereby incorporated herein by reference.

TECHNICAL FIELD

This disclosure relates in general to subsea oil and gas exploration andproduction operations and, in particular, to improved apparatus andmethods for sealingly engaging subsea casings during emergencysituations such as, for example, situations involving containingwellbore blowouts.

BACKGROUND OF THE DISCLOSURE

Several systems are used to facilitate subsea oil and gas explorationand production operations. Examples include certain types of subseablowout preventers (BOPs), which can seal off wellbores to preventwellbore blowouts, that is, uncontrolled releases of oil and gas fromthe wellbores. In some cases, before, during or after a blowoutprevention operation involving a producing well, an emergency wellheadconnector is engaged with a subsea casing of the producing well in orderto sealingly engage the subsea casing. However, the sealing elements ofthe connector used to effect such a sealing engagement may possibly bedamaged by flowing wellbore fluids or produced fluids, decreasing theefficacy of the sealing engagement. Also, it is sometimes difficult tomonitor or control the complete engagement of the connector with thesubsea casing. Therefore, what is needed is an apparatus or method thataddresses one or more of the foregoing issues, among others.

SUMMARY

In a first aspect, there is provided an apparatus adapted to be operablycoupled to a subsea blowout preventer, the apparatus including a firsttubular member defining a first internal passage adapted to receive acasing, the first tubular member including axially opposing first andsecond end portions, and a first internal shoulder positioned axiallybetween the first and second end portions; a counterbore formed in thesecond end portion of the first tubular member and coaxial with thefirst internal passage, wherein the first internal shoulder of the firsttubular member is defined by the counterbore; a sealing assemblydisposed in the counterbore, the sealing assembly including a sealingelement; and a second tubular member defining a second internal passage,the second tubular member extending within the first internal passage.The second tubular member has a first axial position, relative to thefirst tubular member, in which the second tubular member covers thesealing element and thus facilitates protecting the sealing element fromany fluid flow through the first internal passage. The second tubularmember has a second axial position, relative to the first tubularmember, in which the second tubular member does not cover the sealingelement.

In certain exemplary embodiments, the second tubular member moves,relative to the first tubular member, from the first axial position tothe second axial position as the casing is received by the firstinternal passage.

In another exemplary embodiment, the first tubular member includes asecond internal shoulder positioned axially between the first endportion and the first internal shoulder; and wherein, when the secondtubular member is in the second axial position, the second tubularmember abuts the second internal shoulder of the first tubular member.

In certain exemplary embodiments, the sealing assembly defines a firstaxial length; and wherein the second tubular member defines a secondaxial length that is equal to, or greater than, the first axial length.

In an exemplary embodiment, the apparatus includes a shear elementengaged with each of the first and second tubular members; wherein, whenthe second tubular member is in the first axial position, the shearelement resists relative movement between the first and second tubularmembers.

In another exemplary embodiment, the first end portion of the firsttubular member is adapted to be connected to the subsea blowoutpreventer.

In an exemplary embodiment, the apparatus includes a third tubularmember connected to the first tubular member at the second end portionthereof, the third tubular member defining a third internal passage thatis coaxial with the first internal passage; and one or more casing slipsat least partially disposed in the third internal passage.

In another exemplary embodiment, the sealing assembly abuts the firstinternal shoulder of the first tubular member; and wherein the sealingelement is adapted to sealingly engage the casing after the casing hasbeen received by the first internal passage.

In yet another exemplary embodiment, the apparatus includes a spacerdisposed in the counterbore and abutting the sealing assembly; whereinthe sealing assembly is positioned axially between the spacer and thefirst internal shoulder of the first tubular member.

In a second aspect, there is provided an apparatus adapted to beoperably coupled to a subsea blowout preventer, the apparatus includinga first tubular member defining a first internal passage, the firsttubular member including axially opposing first and second end portions;a second tubular member defining a second internal passage, the secondtubular member extending within the first internal passage; and asealing assembly disposed radially between the first and second tubularmembers, the sealing assembly including a sealing element. The secondtubular member covers the sealing element and thus facilitatesprotecting the sealing element from any fluid flow through the firstinternal passage. The second tubular member is slidable, within thefirst internal passage and relative to the first tubular member, so thatthe second tubular member does not cover the sealing element.

In an exemplary embodiment, the first internal passage is adapted toreceive a casing; and wherein the first end portion of the first tubularmember is adapted to be connected to the subsea blowout preventer.

In another exemplary embodiment, the first tubular member furtherincludes a first internal shoulder positioned axially between the firstand second end portions; wherein the apparatus further includes acounterbore formed in the second end portion of the first tubular memberand coaxial with the first internal passage, wherein the first internalshoulder of the first tubular member is defined by the counterbore; andwherein the sealing assembly is disposed in the counterbore.

In yet another exemplary embodiment, the apparatus includes a spacerdisposed in the counterbore and abutting the sealing assembly, whereinthe sealing assembly is positioned axially between the spacer and thefirst internal shoulder of the first tubular member.

In an exemplary embodiment, the apparatus includes a shear elementengaged with each of the first and second tubular members, wherein theshear element resists relative movement between the first and secondtubular members.

In another exemplary embodiment, the apparatus includes a third tubularmember connected to the first tubular member at the second end portionthereof, the third tubular member defining a third internal passage thatis coaxial with the first internal passage; and one or more casing slipsat least partially disposed in the third internal passage.

According to a third aspect, there is provided a method includingproviding a connector adapted to be operably coupled to a subsea blowoutpreventer; protecting a sealing element of the connector before engagingthe connector with a subsea casing; engaging the connector with thesubsea casing while continuing to protect the sealing element so thatthe sealing element is fluidically isolated from any fluid flow throughthe connector; continuing to engage the connector with the subsea casingwhile continuing to protect the sealing element until a positive stopfor the subsea casing is achieved; and sealingly engaging the outsidesurface of the subsea casing with the sealing element.

In an exemplary embodiment, the subsea casing is part of a producingwell and thus the sealing element is fluidically isolated from any flowof wellbore fluids or produced fluids through the connector during theengagement of the connector with the subsea casing.

In another exemplary embodiment, the connector includes a first tubularmember that defines a first internal passage; and wherein protecting thesealing element before engaging the connector with the subsea casingincludes positioning a second tubular member at a first position withinthe first internal passage so that the second tubular member covers thesealing element.

In yet another exemplary embodiment, engaging the connector with thesubsea casing while continuing to protect the sealing element includeseffecting relative movement between the connector and the subsea casingso that the first internal passage receives the subsea casing while thefirst position of the second tubular member is maintained.

In an exemplary embodiment, continuing to engage the connector with thesubsea casing while continuing to protect the sealing element until thepositive stop for the subsea casing is achieved includes continuing toreceive the subsea casing within the first internal passage so that thesubsea casing engages the second tubular member and forces the secondtubular member to move, relative to the first tubular member, within thefirst internal passage and away from the sealing element so that thesecond tubular member does not cover the sealing element; wherein,during the relative movement between the first and second tubularmembers, the sealing element is covered by the second tubular member,the first tubular member, or both of the second and first tubularmovements, to continue to protect the sealing element.

In another exemplary embodiment, the first internal passage continues toreceive the subsea casing, while the sealing element continues to beprotected, until a positive stop for the subsea casing is achieved.

In yet another exemplary embodiment, the connector includes a pluralityof casing slips; and wherein the method further includes mechanicallygripping the casing using the plurality of casing slips.

Other aspects, features, and advantages will become apparent from thefollowing detailed description when taken in conjunction with theaccompanying drawings, which are a part of this disclosure and whichillustrate, by way of example, principles of the inventions disclosed.

BRIEF DESCRIPTION OF DRAWINGS

The accompanying drawings facilitate an understanding of the variousembodiments.

FIG. 1 is a sectional view of a connector apparatus adapted to beoperably coupled to a subsea blowout preventer, according to anexemplary embodiment.

FIG. 2 is an enlarged view of a portion of FIG. 1, according to anexemplary embodiment.

FIG. 3 is a sectional view of an engagement operation between theconnector apparatus of FIGS. 1 and 2 and a casing, according to anexemplary embodiment.

FIG. 4 is another sectional view of the engagement operation between theconnector apparatus of FIGS. 1-3 and the casing of FIG. 3, according toan exemplary embodiment.

FIG. 5 is an enlarged view of a portion of FIG. 4, according to anexemplary embodiment.

FIG. 6 is a flow chart illustration of a method of engaging theconnector apparatus of FIGS. 1-5 with the casing of FIGS. 3-5, accordingto an exemplary embodiment.

DETAILED DESCRIPTION

In an exemplary embodiment, as illustrated in FIG. 1, a connectorapparatus is generally referred to by the reference numeral 10 and isadapted to be connected to a flanged connection 12. In an exemplaryembodiment, the flanged connection 12 may be part of a subsea blowoutpreventer (BOP), and thus the connector apparatus 10 may be adapted tobe operably coupled to a subsea blowout preventer. In an exemplaryembodiment, the flanged connection 12 may be part of a BOP riser ormarine drilling riser, which, in turn, may be operably coupled to asubsea blowout preventer; thus, the connector apparatus 10 may beadapted to be operably coupled to that subsea blowout preventer via atleast the flanged connection 12. In several exemplary embodiments,instead of, or in addition to the flanged connection 12, the connectorapparatus 10 may be operably coupled to a subsea blowout preventer viaone or more other connections, such as one or more connections thatextend radially from the adapter 14. In several exemplary embodiments,by being adapted to be coupled to a subsea blowout preventer, theconnector apparatus 10, the flanged connection 12, or both, may beconsidered to be part of that subsea blowout preventer. In severalexemplary embodiments, as will be described in further detail below, theconnector apparatus 10 may be an emergency wellhead connector that iscapable of engaging a subsea casing, and sealingly engaging same,before, during or after a blowout prevention operation involving aproducing well.

The connector apparatus 10 includes a tubular member or adapter 14, asealing assembly 16, a tubular member or spacer 18, a tubular member orsleeve 20, a tubular member or slip bowl 22, a plurality of casing slips24, and a funnel 26.

In an exemplary embodiment, as illustrated in FIGS. 1 and 2, the adapter14 includes axially opposing end portions 14 a and 14 b, and defines aninternal passage 14 c, which extends between the end portions 14 a and14 b and through the adapter 14. A counterbore 14 d is formed in the endportion 14 b, extending upwardly as viewed in FIG. 1. The counterbore 14d is coaxial with the internal passage 14 c. The adapter 14 furtherincludes an internal shoulder 14 e, which is defined by the counterbore14 d and positioned axially between the end portions 14 a and 14 b. Aninternal shoulder 14 f is formed in the inside surface of the adapter14, and is positioned axially between the end portion 14 a and theinternal shoulder 14 e. An internal threaded connection 14 g is formedin the inside surface of the adapter 14 at the end portion 14 b. Arecess 14 h is formed in the internal shoulder 14 e, defining aninternal shoulder 14 i.

The sealing assembly 16 is disposed in the counterbore 14 d, andincludes sealing elements 16 a and 16 b. In an exemplary embodiment,each of the sealing elements 16 a and 16 b includes one or moreelastomer seals. Lock screws 28 a and 28 b extend radially inwardthrough the adapter 14, from the outside surface of the adapter 14 andinto the counterbore 14 d, so that the respective distal ends of thelock screws 28 a and 28 b engage the sealing assembly 16. The lockscrews 28 a and 28 b extend through gland nuts 30 a and 30 b,respectively. In an exemplary embodiment, under conditions to bedescribed below, the sealing elements 16 a and 16 b are adapted to bepressure set, as well as mechanically set. In several exemplaryembodiments, instead of, or in addition to being adapted to be bothpressure and mechanically set, the sealing elements 16 a and 16 b may beadapted to be pressure set, mechanically set, interference set, or to beset using any combination of the foregoing. The upper end of the sealingassembly 16 abuts the internal shoulder 14 e. In several exemplaryembodiments, depending upon the type of sealing system selected for thesealing assembly 16, the lock screws 28 a and 28 b and the gland nuts 30a and 30 b may be omitted.

As shown in FIGS. 1 and 2, the spacer 18 is disposed in the counterbore14 d so that the spacer 18 abuts the lower end of the sealing assembly16. The spacer 18 is connected to the adapter 14. In an exemplaryembodiment, the spacer 18 includes an external threaded connection 18 a,which is threadably engaged with the internal threaded connection 14 g,thereby connection the spacer 18 to the adapter 14. As a result, thesealing assembly 16 is locked, or captured, between the spacer 18 andthe internal shoulder 14 e of the adapter 14.

The sleeve 20 defines an internal passage 20 a, and extends within theinternal passage 14 c of the adapter 14 so that the sealing assembly 16is disposed radially between the adapter 14 and the sleeve 20. As shownin FIGS. 1 and 2, the sleeve 20 has an axial position in which thesleeve 20 covers the sealing elements 16 a and 16 b, therebyfacilitating the protection of the sealing elements 16 a and 16 b fromany fluid flow through the internal passage 14 c, as will be discussedin further detail below. The axial length of the sleeve 20 is greaterthan the axial length of the sealing assembly 16, thereby ensuring thatthe sleeve 20 covers the sealing elements 16 a and 16 b when the sleeve20 is in the axial position shown in FIGS. 1 and 2. In an exemplaryembodiment, the respective axial lengths of the sleeve 20 and thesealing assembly 16 may be equal. Under conditions to be describedbelow, the sleeve 20 is adapted to move or slide within the internalpassage 14 c of the adapter 14.

Shear elements 32 a and 32 b engage each of the sleeve 20 and theadapter 14. The shear elements 32 a and 32 b resist relative movementbetween the sleeve 20 and the adapter 14, thereby maintaining theposition of the sleeve 20 shown in FIGS. 1 and 2. In an exemplaryembodiment, the shear elements 32 a and 32 b extend radially through thesleeve 20 and into the recess 14 h. As a result, the shear elements 32 aand 32 b are captured between the internal shoulder 14 i and the upperend of the sealing assembly 16 that abuts the internal shoulder 14 e. Inseveral exemplary embodiments, the shear elements 32 a and 32 b may beshear pins, shear fasteners, or any combination thereof.

As shown in FIG. 1, the slip bowl 22 includes an upper flange connection22 a, which is connected to the end portion 14 b of the adapter 14,thereby connecting the slip bowl 22 to the adapter 14. An internalpassage 22 b is defined by the slip bowl 22, and is coaxial with theinternal passage 14 c of the adapter 14. A frusto-conical surface 22 cis defined by the internal passage 22 b.

The casing slips 24 are at least partially disposed in the internalpassage 22 b of the slip bowl 22. As shown in FIG. 1, at least a portionof the casing slips 24 are positioned axially between the end portion 14b of the adapter 14 and the upper flange connection 22 a of the slipbowl 22. The position of the casing slips 24 are maintained, at least inpart, by retention screws 34 a and 34 b. The retention screws 34 a and34 b extend radially through the upper flanged connection 22 a of theslip bowl 22, from the outside surface of the upper flanged connection22 a and into the internal passage 22 b, so that the respective distalends of the retention screws 34 a and 34 b engage the casing slips 24.

The funnel 26 is connected to the slip bowl 22 at the end portionthereof opposite the upper flanged connection 22 a. In an exemplaryembodiment, the funnel 26 is connected to the slip bowl 22 viafasteners, such as pins 36 a and 36 b. In an exemplary embodiment, thepins 36 a and 36 b are quick-release pins.

In operation, in an exemplary embodiment, as illustrated in FIG. 3 withcontinuing reference to FIGS. 1 and 2, the connector apparatus 10 islowered in an ocean or sea 38 and towards a subsea casing 40, whichextends from the seabed and past a mudline (not shown). Below themudline, the casing 40 extends within a wellbore (not shown), whichtraverses one or more subterranean formations below the seabed. Thecasing 40 is used in oil and gas exploration and production operations,and may be part of a producing well. The connector apparatus 10 islowered in a direction indicated by an arrow 42 in FIG. 3. In anexemplary embodiment, the flanged connection 12 may be lowered alongwith the connector apparatus 10. In an exemplary embodiment, the flangedconnection 12 is part of a BOP riser or marine drilling riser, which islowered along with the connector apparatus 10.

Before, and during at least a portion of, the lowering of the connectorapparatus 10 in the ocean or sea 38, the position of the sleeve 20 shownin FIGS. 1-3 continues to be maintained by the shear elements 32 a and32 b. Thus, the sealing elements 16 a and 16 b continue to be disposedradially between adapter 14 and the sleeve 20, with the sleeve 20continuing to cover the sealing elements 16 a and 16 b. As a result, thesleeve 20 facilitates protecting the sealing elements 16 a and 16 b fromany fluid flow through the internal passage 14 c, including any flow ofwellbore fluids or produced fluids through the internal passage 14 c,which flow may occur during the engagement of the connector apparatus 10with the casing 40. The sleeve 20 operates as a protective sleeve,facilitating the fluidic isolation of the sealing assembly 16 from anyfluid flow through the internal passage 14 c, including any flow ofwellbore fluids or produced fluids through the internal passage 14 c,thereby protecting the sealing assembly 16 from being damaged by anywellbore fluids or produced fluids. The sleeve 20 reduces the risk of,or potential for, damage to the sealing assembly 16, including anydamage to the sealing elements 16 a and 16 b. By facilitating thefluidic isolation of the sealing assembly 16 from the internal passage14 c, the sleeve 20 allows the connector apparatus 10 to be installedover a producing well without appreciably damaging the sealing elements16 a and 16 b.

The connector apparatus 10 continues to be lowered in the ocean or sea38 and towards the casing 40 for engagement therewith. The casing 40 isreceived by the funnel 26, which guides the casing 40 towards thepassage 22 b of the slip bowl 22, and/or guides the lowering of theconnector apparatus 10. The frusto-conical surface 22 c further guidesthe casing 40, and/or the lowering of the connector apparatus 10, sothat the casing 40, the passage 22 b, and the internal passage 14 c areall coaxial. As the connector apparatus 10 is lowered, the internalpassage 14 c receives the casing 40, with the upper end of the casing 40passing the casing slips 24, extending within the spacer 18, andengaging the lower end of the sleeve 20.

As the connector apparatus 10 continues to be lowered, and thusinstalled over, the casing 40, the internal passage 14 c continues toreceive the casing 40. As a result, the upper end of the casing 40unseats the sleeve 20, causing the shear elements 32 a and 32 b toshear, and the sleeve 20 to slide or move upwards in the internalpassage 14 c and relative to the adapter 14. As the sleeve 20 slides ormoves upwards in the internal passage 14 c, relative to the adapter 14,the casing 40 follows the sleeve 20 so that the sleeve 20, and/or thecasing 40, cover(s) the sealing assembly 16 throughout the relativemovement between the sleeve 20 and the adapter 14, continuouslyprotecting the sealing assembly 16 from any fluid flow through theinternal passage 14 c. The casing 40 forces the sleeve 20 to move,relative to the adapter 14, within the internal passage 14 c and awayfrom the sealing elements 16 a and 16 b so that, eventually, the sleeve20 does not cover the sealing elements 16 a and 16 b.

In an exemplary embodiment, as illustrated in FIGS. 4 and 5 withcontinuing reference to FIGS. 1-3, the sleeve 20 continues to undergoupward displacement relative to the adapter 14, sliding or movingupwards in the internal passage 14 c until the upper end of the sleeve20 contacts the internal shoulder 14 f of the adapter 14, at which pointthe sleeve 20 and the casing 40 stop moving, relative to the adapter 14.As a result, the sleeve 20 provides a positive stop for the casing 40,and the achievement of the positive stop indicates that the connectorapparatus 10 is completely engaged with the casing 40.

In an exemplary embodiment, after the sleeve 20 and the casing 40 havestopped moving relative to the adapter 14, the sealing assembly 16 isdisposed radially between the adapter 14 and the casing 40. Before, orafter, the sleeve 20 and the casing 40 have stopped moving relative tothe adapter 14, the sealing assembly 16 is energized or set so that thesealing elements 16 a and 16 b sealingly engage the outside surface ofthe casing 40. In an exemplary embodiment, the sealing elements 16 a and16 b are pressure set, as well as mechanically set, so that the sealingelements 16 a and 16 b sealingly engage the outside surface of thecasing 40. In an exemplary embodiment, to energize or set the sealingelements 16 a and 16 b, and/or to ensure the energizing or setting ofthe sealing elements 16 a and 16 b, the lock screws 28 a and 28 b aretorqued to a predetermined torque level or range, and the gland nuts 30a and 30 b are torqued to a predetermined torque level or range. Inseveral exemplary embodiments, instead of, or in addition to being bothpressure and mechanically set, the sealing elements 16 a and 16 b may bepressure set, mechanically set, interference set, or set using anycombination of the foregoing. In several exemplary embodiments, as notedabove, depending upon the type of sealing system selected for thesealing assembly 16, the lock screws 28 a and 28 b and the gland nuts 30a and 30 b may be omitted.

In several exemplary embodiments, the sealing engagement between thesealing elements 16 a and 16 b and the casing 40 prevent, or at leastreduce, the flow of fluid (including, e.g., production fluid, producedfluids, or wellbore fluid) along the outside of the sleeve 20 and/or thecasing 40 and across the sealing assembly 16. In several exemplaryembodiments, the sealing elements 16 a and 16 b may prevent, or at leastreduce, such fluid flow across the sealing assembly 16 and along theoutside surface of the casing 40 in a downward direction, as viewed inFIGS. 4 and 5. In several exemplary embodiments, such fluid flow mayoccur as a result of the operation of the subsea blowout preventer, towhich the connector apparatus 10 is operably coupled.

In several exemplary embodiments, the above-described protection of thesealing elements 16 a and 16 b, using the sleeve 20, results in littleor no damage to the sealing elements 16 a and 16 b during theabove-described installation of the connector 10. Since the sealingelements 16 a and 16 b have minimal or no damage, the protectionafforded by the sleeve 20 facilitates the efficacy of the sealingengagement between the sealing elements 16 a and 16 b and the outsidesurface of the casing 40.

In an exemplary embodiment, before, during or after the setting of thesealing elements 16 a and 16 b, the casing slips 24 engage the outsidesurface of the casing 40. In an exemplary embodiment, the casing slips24 engage the outside surface of the casing 40 by mechanically grippingthe outside surface of the casing 40. In an exemplary embodiment, toengage the casing slips 24 with the outside surface of the casing 40,the retention screws 34 a and 34 b are removed from the slip bowl 22,causing the casing slips 24 to fall down and wedge between the slip bowl22 and the casing 40. In an exemplary embodiment, each of the casingslips 24 include teeth, which mechanically grip the outside surface ofthe casing 40 after the wedging of the casing slips 24 between the slipbowl 22 and the casing 40.

In an exemplary embodiment, before, during or after the setting of thesealing elements 16 a and 16 b, the funnel 26 may be removed from theconnector apparatus 10 by removing the pins 36 a and 36 b. In anexemplary embodiment, the funnel 26 may include two or more sections,which together form the funnel 26, and the funnel 26 may be removed fromthe connector apparatus 10 by removing the sections.

In an exemplary embodiment, as shown in FIGS. 4 and 5, the insidediameter of the sleeve 20 is substantially equal to the inside diameterof the casing 40. As a result, the sleeve 20 does not create a chokepoint for, or does not obstruct, any fluid flow through the casing 40.In an exemplary embodiment, the inside diameter of the sleeve 20 isgreater than the inside diameter of the casing 40 so that the sleeve 20does not obstruct any fluid flow through the casing 40.

In several exemplary embodiments, as noted above, the incorporation ofthe sleeve 20 into the connector apparatus 10, with the sleeve 20fluidically isolating the sealing assembly 16 during the above-describedinstallation of the connector apparatus 10, allows the system to beinstalled over a producing well.

In several exemplary embodiments, as noted above, the connectorapparatus 10 may be an emergency wellhead connector that is capable ofengaging a subsea casing, and sealingly engaging same, before, during orafter a blowout prevention operation involving a producing well.Therefore, in several exemplary embodiments, the above-describedoperation may be carried out before, during, or after a blowoutprevention operation involved a producing well of which the subseacasing 40 may be a part. Moreover, in several exemplary embodiments, theabove-described operation may be carried out in whole or in part using aremotely-operated vehicle (ROV).

In an exemplary embodiment, as illustrated in FIG. 6, a method isgenerally referred to by the reference numeral 44 and includes at step46 providing a connector adapted to be operably coupled to a subseablowout preventer; at step 48 protecting a sealing element of theconnector before engaging the connector with a subsea casing; at step 50engaging the connector with the subsea casing while continuing toprotect the sealing element so that the sealing element is fluidicallyisolated from any fluid flow through the connector; at step 52continuing to engage the connector with the subsea casing whilecontinuing to protect the sealing element until a positive stop for thesubsea casing is achieved; and at step 54 sealingly engaging the outsidesurface of the subsea casing with the sealing element. In an exemplaryembodiment, the subsea casing is part of a producing well and thus thesealing element is fluidically isolated from any flow of wellbore fluidsor produced fluids through the connector during the engagement of theconnector with the subsea casing. In an exemplary embodiment, theconnector apparatus includes a first tubular member that defines a firstinternal passage, and the step 48 includes positioning a second tubularmember at a first position within the first internal passage so that thesecond tubular member covers the sealing element. In an exemplaryembodiment, the step 50 includes effecting relative movement between theconnector and the subsea casing so that the first internal passagereceives the subsea casing while the first position of the secondtubular member is maintained. In an exemplary embodiment, the step 52includes continuing to receive the subsea casing within the firstinternal passage so that the subsea casing engages the second tubularmember and forces the second tubular member to move, relative to thefirst tubular member, within the first internal passage and away fromthe sealing element so that the second tubular member does not cover thesealing element; during the relative movement between the first andsecond tubular members, the sealing element is covered by the secondtubular member, the first tubular member, or both of the second andfirst tubular movements, to continue to protect the sealing element.

In the foregoing description of certain embodiments, specificterminology has been resorted to for the sake of clarity. However, thedisclosure is not intended to be limited to the specific terms soselected, and it is to be understood that each specific term includesother technical equivalents which operate in a similar manner toaccomplish a similar technical purpose. Terms such as “left” and right”,“front” and “rear”, “above” and “below” and the like are used as wordsof convenience to provide reference points and are not to be construedas limiting terms.

In this specification, the word “comprising” is to be understood in its“open” sense, that is, in the sense of “including”, and thus not limitedto its “closed” sense, that is the sense of “consisting only of”. Acorresponding meaning is to be attributed to the corresponding words“comprise”, “comprised” and “comprises” where they appear.

In addition, the foregoing describes only some embodiments of theinvention(s), and alterations, modifications, additions and/or changescan be made thereto without departing from the scope and spirit of thedisclosed embodiments, the embodiments being illustrative and notrestrictive.

Furthermore, invention(s) have described in connection with what arepresently considered to be the most practical and preferred embodiments,it is to be understood that the invention is not to be limited to thedisclosed embodiments, but on the contrary, is intended to cover variousmodifications and equivalent arrangements included within the spirit andscope of the invention(s). Also, the various embodiments described abovemay be implemented in conjunction with other embodiments, e.g., aspectsof one embodiment may be combined with aspects of another embodiment torealize yet other embodiments. Further, each independent feature orcomponent of any given assembly may constitute an additional embodiment.

What is claimed is:
 1. Apparatus for coupling a blowout preventer to asubsea structure having an elongated cylindrical casing, comprising: anadapter defining a first cylindrical internal passageway having aninside diameter consistent with an outer diameter of the subseastructure to accommodate the subsea structure; a cylindrical sleeveresiding within the first cylindrical internal passageway and defining asecond cylindrical internal passageway substantially in axial alignmentwith the first cylindrical internal passageway; a sealing assemblyhaving at least one seal disposed in the first cylindrical internalpassageway and radially between the adapter and the cylindrical sleeve,the cylindrical sleeve configured to isolate the sealing assembly fromwellbore fluids conveyed within the first cylindrical internalpassageway; and a funnel coupled to the adapter and having afrusto-conical internal passageway in substantial axial alignment withthe first cylindrical internal passageway and having inside diametersconsistent with the outer diameter of the subsea structure toaccommodate the subsea structure, the funnel being configured to receiveand guide the subsea structure to be accommodated within the firstcylindrical internal passageway of the adapter and urging thecylindrical sleeve upward within the first cylindrical internalpassageway as the blowout preventer coupled to the apparatus is beinglowered onto the subsea structure.
 2. The apparatus of claim 1, furthercomprising a slip bowl coupled between the adapter and the funnel anddefining a third cylindrical internal passageway substantially in axialalignment with the first and second cylindrical internal passageways andhaving an inside diameter consistent with the outer diameter of thesubsea structure to accommodate the subsea structure.
 3. The apparatusof claim 1, wherein the cylindrical sleeve is configured to slide withinthe first cylindrical internal passageway of the adapter and itsmovement is maintained to be between the sealing assembly and the firstcylindrical internal passageway by a shear element, wherein upon urgingby the subsea structure as the apparatus is being lowered onto thesubsea structure, the cylindrical sleeve being urged to slide upward toan upper end of the first cylindrical internal passageway of theadapter.
 4. The apparatus of claim 1, further comprising a plurality oflock screws extending radially inward through the adapter to engage thesealing assembly.
 5. The apparatus of claim 2, further comprising acasing slip device accommodated within the third cylindrical internalpassageway of the slip bowl configured to mechanically grip an outersurface of the subsea structure.
 6. The apparatus of claim 5, furthercomprising a plurality of removable retention screws extending radiallythrough the slip bowl into the third cylindrical internal passageway toengage the casing slip device.
 7. Apparatus for coupling to a subseastructure having a generally vertically-oriented elongated cylindricalcasing, comprising: an adapter defining a first cylindrical internalpassageway having an inside diameter consistent with an outer diameterof the subsea structure to accommodate the subsea structure; aprotective sleeve residing within the first cylindrical internalpassageway and defining a second cylindrical internal passagewaysubstantially in axial alignment with the first cylindrical internalpassageway; a sealing assembly having at least one sealing elementdisposed in the first cylindrical internal passageway and radiallybetween the adapter and the protective sleeve, the protective sleeveconfigured to protect the sealing assembly from wellbore fluids conveyedwithin the first cylindrical internal passageway; a slip bowl coupled tothe adapter and defining a third cylindrical internal passagewaysubstantially in axial alignment with the first and second cylindricalinternal passageways and having an inside diameter consistent with theouter diameter of the subsea structure to accommodate the subseastructure; and a funnel coupled to the slip bowl and having a generallyconical internal passageway in substantial axial alignment with thefirst cylindrical internal passageway and having inside diametersconsistent with the outer diameter of the subsea structure toaccommodate the subsea structure, the funnel being configured to receiveand guide the subsea structure to be accommodated within the firstcylindrical internal passageway of the adapter and urging the protectivesleeve upward within the first cylindrical internal passageway as theblowout preventer coupled to the apparatus is being lowered onto thesubsea structure.
 8. The apparatus of claim 7, wherein the protectivesleeve is maintained to be between the sealing assembly and the firstcylindrical internal passageway by a plurality of shear pins, whereinupon urging by the subsea structure as the apparatus is being loweredonto the subsea structure, the shear pins give way and the protectivesleeve is urged to slide upward to an upper end of the first cylindricalinternal passageway of the adapter.
 9. The apparatus of claim 7, furthercomprising a plurality of lock screws extending radially inward throughthe adapter to engage the sealing assembly.
 10. The apparatus of claim9, further comprising a plurality of gland nuts through which the lockscrews extend.
 11. The apparatus of claim 7, further comprising a casingslip device accommodated within the third cylindrical internalpassageway of the slip bowl configured to mechanically grip an outersurface of the subsea structure.
 12. The apparatus of claim 11, furthercomprising a plurality of removable retention screws extending radiallythrough the slip bowl into the third cylindrical internal passageway toengage the casing slip device.
 13. The apparatus of claim 7, wherein theadapter is configured for coupling with at least one of a subsea blowoutpreventer, a blowout preventer riser, and a marine drilling riser.